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Laser welding has been an important tool in Estes Design and Manufacturing’s sheet metal fabrication arsenal for well over a decade. We pioneered the process of laser welding light gauge sheet metal in the job shop industry to provide superior welds while also cutting production times and costs for customers. Recently, laser welding technology evolved…
In today’s world, there are specialists for almost everything: from medical specialists to learning specialists and even shrubbery specialists – the world of sheet metal fabrication is no exception. While you can find shops that specialize in many different areas of sheet metal fabrication, that may not necessarily be the best decision for you or…
Sheet metal prototyping is a specialized process used in the manufacturing industry to create physical models of products or components before they are mass-produced. By producing a prototype out of sheet metal, manufacturers and designers can physically assess and refine their designs, ensuring functionality, fit, and form meet desired specifications. Prototyping, especially by the same…
Sheet metal fabrication is a precise art that requires attention to detail, experience, and a deep understanding of the materials and processes involved. At Estes, we’ve seen a myriad of designs come our way, and over the years, we’ve identified some common mistakes that can be avoided to ensure a smoother fabrication process. Here’s a…
Estes Design and Manufacturing Director of Business Development Roger Brown and Product Development Manager Jay Engh answer the most frequently asked questions about designing and manufacturing medical devices and components. From prototyping to manufacturing, here are their answers to these top questions: 1. What technologies do you use for prototyping medical devices? At Estes, we…
In the B2B world, quality assurance is paramount. Quality doesn’t only impact product performance; it affects relationships, contracts, and long-term collaborations. One such renowned standard-bearer is the International Standards Organization (ISO). At Estes, we are both ISO 13485 and ISO 9001 certified. But what do these certifications truly mean for our customers? Let’s dive in.…
The year was 2010, and nobody knew how this new ‘3D laser welder’ would revolutionize the welding world. That is nobody except for people like Jay Reddick, Estes’ Laser Welding Development Manager. After 18 months of self-training and R&D, Jay and his team figured out the best way to utilize and integrate the laser welder…
At Estes, product development is a passion and an art form. From conceptual design to prototyping and manufacturing a final product, all stages require innovation, engineering expertise, and highly-specialized automation. Meticulous attention to detail is essential for any medical product design and manufacturing success. It’s been over six years since Dr. Babak Hassid, aka Dr.…
Product development, prototyping, and fabrication of medical devices are critical processes that entail rigorous planning, design, and testing to ensure the safety and efficacy of the products. Given the significant impact on patients’ health, it is imperative that these products are reliable and meet stringent regulatory standards. At Estes, one of our keys to success…
In the vast, ever-evolving world of architectural design, architectural panels have become increasingly prominent, offering diverse opportunities for aesthetics, performance, and sustainability. This article answers some of the most frequently asked questions about architectural panels, from materials and functionality to customization and environmental impact. 1. What materials are available for architectural panels? Architectural panels…